The bottleneck fills the gap and strong craftsmanship vitality doubles
The leap-forward development speed of Shaanxi Fast Group in the past 10 years has attracted the attention of the industry: compared with 1999 at the end of the last century, sales revenue has increased 92 times, industrial output value has increased 94 times, and heavy-duty transmission production and sales have increased by more than 140. Times.
Why is Fast achieving such rapid development? “The key is to consistently adhere to the road of independent innovation of science and technology, independent research and development of products and independent development of enterprises.†This is the answer given by Li Dakai, general manager of Fast. He believes that companies must continue to develop, rely on a product technology or a national preferential support policy can not be long, we must have a strong independent research and development capabilities and innovation capabilities, we must have strong manufacturing capabilities and advanced production equipment as a support. As a basic platform for independent innovation in science and technology, large-scale technological transformation has enabled Fastwing to take off.
Bottleneck
A few days ago, at the construction site of the technical transformation project in the Baoji Plant of Baoshi, the expansion project for the transmission new product manufacturing base specially tailored for the passenger car market was intensified. The one-time investment of the project is 550 million yuan, of which the second-phase technological transformation project for forging energy expansion plans to introduce two automated forging production lines. After continuous technological transformation, the bottleneck that restricts forging production will be completely opened and the forging capacity will increase by more than four times.
The timely implementation of scientific and technological reforms around production and technical bottlenecks, and vigorous efforts to increase production capacity and innovation capabilities have enabled Fast to firmly establish itself in the fierce market competition. When the heavy-duty truck market was booming in 2010, many parts and components companies suffered from insufficient supply due to "short-term production capacity." Fast relied on the advantages of equipment and technology to fully meet the market demand, and was highly regarded by major host plants and users. Evaluation.
At present, Fast's entire manufacturing process, 80% of machinery manufacturing equipment imported in the United States, Germany, Russia, Austria, Japan, South Korea and other countries. With more than 5,200 sets of internationally advanced forging equipment, efficient and precise numerical control machining equipment, and modern heat treatment equipment, it fully reflects the production characteristics of modernized enterprises that are scientific, digital, intensive, highly efficient, and low in energy consumption. The newly built modern production workshop covering an area of ​​33,000 square meters has only 137 sets of high-precision, numerically controlled advanced equipment. According to statistics, the technological reform R&D funds invested by Fast have exceeded several billion yuan in recent years.
Fill in the blank
In response to the current economic development trend of energy saving and emission reduction and low carbon environmental protection, Fast attaches great importance to the investment in transmission automation, energy saving, light weight, and environmental protection research, and accelerates the rational use of new materials, new technologies, and new energy sources. At present, the automatic all-aluminum-shell die-casting production line for transmissions invested by enterprises has been put into mass production. The production line has an annual production capacity of 300,000 all-aluminum transmission housings, which fills the gap in the light-weight production of domestic heavy-duty transmissions. The new lightweight transmission new products with all-aluminum housing can reduce the total weight by more than 100 kilograms each, providing the latest optimized configuration for the upgrading of domestic heavy trucks.
In the past two years, Fast has implemented six major transformation projects including product structure adjustments such as lightweight aluminum alloy switching, with a total investment of over one billion yuan. The first ring-shaped multi-functional testing ground in the domestic gear industry was completed; the "Transmission Transmission Assembly Technical Transformation" project was completed, which achieved a new breakthrough in the export of a single component to a batch export of transmission assembly products. In accordance with the implementation principle of “market foresight, scientific decision-making, and rapid responseâ€, technological transformation and project investment are carried out rationally, which has led to the optimization and upgrading of the company's product structure and technological progress. The company independently researches and develops a series of new transmission products with 12 gears, 16 gears, 8 gears, 8 small gears, 10JSD, 6DS, AMT, and light weight design to compete in brand effect, quality performance, energy saving and environmental protection, etc. The obvious advantage is that market demand is increasing rapidly.
Strong process
The state-level automotive transmission engineering and research institute invested and established has been put into operation at Fast. The institute has built infrastructures such as product testing room, physical and chemical experiment building, trial production workshop, and measurement and testing building. Concentrate the use of advantageous resources on the research and development of core technologies, further improve the company's independent innovation system and technology research and development system, and enhance the company's ability to drive innovation.
Vigorously implementing technological transformation and technological advancement has enabled Fast's technological means and technological level to be significantly improved, and has become an effective way to promote enterprises to accelerate structural adjustment, transfer modes, and enhance international competitiveness. Every year, the company has more than 10 types of heavy-duty transmission series products with independent intellectual property rights and independent brand characteristics passed the provincial appraisal and put into mass production. In recent years, sales of new products have accounted for more than 60% of total sales of corporate products. Some of the independent innovation products have reached the international advanced level in key technologies and core technologies, and have 50 patents. This not only breaks the intellectual property barriers built by multinational companies, but also forms a scale development advantage. At present, companies are equipped with internationally advanced design analysis software and experimental equipment for their own design institutes, technology research institutes, test centers, and other departments. They have realized the informationization and automation of product design and experiments, and have greatly improved the company’s technological innovation. The capability provides a reliable guarantee for speeding up the development of new products, shortening the development cycle, and improving the performance and quality of products.
Fast adheres to the implementation of health technology reforms, timely technological changes and scientific technological changes, and realizes the modernized production of scientific, digital, intensive, high-efficiency, and low-energy-consuming enterprises, and has injected new vitality into the future sustainable development of the company.
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