Flow meters and controllers for elemental analysis

Flow Meters and Controllers for Elemental Analysis

30 January 2024 Rob ten Haaft

Trace Elemental Analysis (TEA) is a critical process used across multiple industries, including environmental monitoring, metallurgy, food safety, and pharmaceuticals. It involves detecting and quantifying elements in very small concentrations, which can have significant implications for health, safety, and regulatory compliance. At Bronkhorst, we specialize in manufacturing highly accurate and reliable flow meters and controllers that enhance the performance of these analytical systems.

During an interview with our Industry Specialist Rob ten Haaft, we explored the latest trends in TEA and how our products support innovation in this field. This blog post is based on a conversation between Rob and our Strategic Marketing Manager, Carolien Meijer, as well as Online Marketeer, Lynn Woerts.

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When and why do traces of elements need to be measured?

Measuring trace elements is essential in many fields. For instance, in environmental analysis, high levels of heavy metals like mercury, lead, cadmium, and arsenic can pose serious risks to human health and ecosystems. Monitoring soil, water, and plant samples helps ensure safety and compliance. Even common elements such as carbon, hydrogen, and sulfur are sometimes analyzed, as changes in their concentrations can indicate broader environmental shifts.

Pharmaceutical companies also rely on TEA to ensure product purity and safety. The demand for precision in these analyses is growing, and this is where Bronkhorst’s flow solutions come into play. Our products help optimize the accuracy and repeatability of analytical devices, supporting a wide range of applications.

I like that I can make a small contribution to a clean and safe world by enabling more data to be collected on pollution levels, in combination with analysis devices manufactured by others.

Our team works closely with customers to understand their specific needs and tailor our flow control solutions accordingly. Whether it's for lab-scale or field-use equipment, we aim to provide the right tools for reliable and consistent results.

What is the specific function of a flow controller during analysis?

In elemental analysis, flow controllers play a vital role in managing gas flows used for sample transport and chemical reactions. These gases must be extremely pure, as even minor impurities can interfere with the detection of trace elements. Flow meters and controllers ensure precise and repeatable delivery of gases, which is crucial for accurate and reproducible results.

Whether it's a carrier gas moving the sample through the system or a reactant gas facilitating a chemical reaction, the quality of the flow solution directly impacts the reliability of the analysis. That's why we focus on providing instruments that deliver both high accuracy and long-term stability—ensuring that results remain consistent, no matter when or where the analysis is performed.

specialist trace element analysis

Accuracy and reproducibility are the two most important features of flow meters and controllers used in elemental analysis. However, the exact requirements vary depending on the device and the application. This is why we work closely with our customers to understand their specific needs and design tailored solutions.

One of the things I enjoy most about my job is the opportunity to collaborate with engineers and scientists who are pushing the boundaries of what’s possible in analytical technology. By understanding their devices, we can offer the best flow solutions to support their goals.

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Can you tell us a bit more about these specific needs and requirements?

Each analysis device has unique requirements, from physical size and signal processing methods to power supply and control systems. We take all of these factors into account when recommending flow solutions. Price is also an important consideration for many of our customers.

Collaboration between our engineers and those of our clients leads to better outcomes. By working together, we can develop custom solutions that meet the demands of modern analytical systems.

Last but not least: what are the latest developments in the trace elemental market?

Current trends in elemental analysis include miniaturization, increased intelligence, and higher sensitivity. As labs and point-of-care devices become smaller, flow meters and controllers are also being designed to fit within tighter spaces. There's also a growing emphasis on device intelligence, allowing for real-time data processing and improved accuracy.

These advancements mean that purity and precision are more important than ever. We’re continuously innovating to meet these evolving demands and support our customers in delivering reliable and high-quality analysis solutions.

Trace Elemental Analysis laboratories developments

Bronkhorst flow controllers already feature self-diagnosis capabilities to monitor instrument condition. We're also exploring ways to integrate predictive maintenance features, such as analyzing valve tension to anticipate potential issues before they occur.

Currently, I'm focusing on understanding the specific requirements of pharmaceutical companies in trace element analysis. I'd love to hear from readers who have insights or questions on this topic!

Would you like more information about Trace Elemental Analysis?

Subscribe to our newsletter or contact our specialists today to learn more about how Bronkhorst can support your analytical needs.

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Custom Thermoforming

Thermoforming is a manufacturing process used to shape plastic sheets into various custom design products. It involves heating a plastic sheet until it becomes pliable, then using a mold or a vacuum to form it into the desired custom shape.


Thermoforming and vacuum forming are both processes used to shape plastic sheets into specific forms. However, there are some differences between the two techniques:

1. Process: In thermoforming, a plastic sheet is heated until it becomes pliable, and then it is pressed against a mold using pressure or a vacuum. Vacuum forming, on the other hand, relies solely on the use of a vacuum to draw the heated plastic sheet onto the mold.

2. Mold complexity: Thermoforming is typically used for more complex shapes and intricate molds, as it allows for greater detail and precision. Vacuum forming, on the other hand, is better suited for simpler shapes and molds that do not require as much detail.

3. Material thickness: Thermoforming is often used for thicker plastic sheets, typically ranging from 0.030 to 0.250 inches in thickness. Vacuum forming is more commonly used for thinner plastic sheets, typically ranging from 0.005 to 0.060 inches in thickness.

4. Production volume: Thermoforming is generally more suitable for high-volume production due to its faster cycle times and ability to handle larger sheets of plastic. Vacuum forming is better suited for low to medium volume production, as it has slower cycle times and is limited by the size of the vacuum forming machine.

5. Cost: Thermoforming typically requires more expensive equipment and molds, making it a more costly process compared to vacuum forming. Vacuum forming, on the other hand, is a more cost-effective option for smaller production runs or prototypes.

Overall, thermoforming is a more advanced and versatile process that offers greater precision and complexity, while vacuum forming is a simpler and more cost-effective option for less complex shapes and smaller production volumes.

Thermoforming is a versatile process that is widely used in industries such as packaging, automotive, aerospace, and medical. It offers advantages such as cost-effectiveness, quick turnaround times, and the ability to produce complex shapes with high precision.



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