Lab Compounding Plastic Granules Twin Screw Extruder

Model NO.: TSE Series
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Semi-Automatic
Computerized: Non-Computerized
Size: 2.9*2*0.65 M
Water Softener System: RS-150*0.55*1.0
Forced Vacuum: Zk-400*0.75
Trademark: Haisi
Transport Package: Natural Package
Specification: CE& ISO& SGS
Origin: Jiangsu, Nanjing
Model NO.: TSE Series
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Semi-Automatic
Computerized: Non-Computerized
Size: 2.9*2*0.65 M
Water Softener System: RS-150*0.55*1.0
Forced Vacuum: Zk-400*0.75
Trademark: Haisi
Transport Package: Natural Package
Specification: CE& ISO& SGS
Origin: Jiangsu, Nanjing
Lab Compounding Plastic Granules Twin Screw Extruder
Description:

    The machines are designed by suing the "toy bricks" principle, the screw configuration, barrel setup,
L/D or mode of feeding and venting, screen changing, way of granulating, and the control mode can be
optimally adjusted according to different materials properties and requirements in consideration of the
versatility in each general applications.
Lab Compounding Plastic Granules Twin Screw Extruder
 Parameter Table:
Mode Diameter
 (mm)
L/D Speed
(r/min)
Power(kw) Capacity
(kg/h)
TSE-40B 41 32-52 600 45-55 100-160
TSE-65B 62.4 32-64 600 90 250-350
TSE-75B 71 32-64 600 132 350-550
TSE-75D 71 32-64 600-800 200-250 600-800
TSE-95B 93 32-64 600 315 800-120

1.Strand Extruders for Filling/Compounding and Reinforcing
Fibre reiforcement : glass fibre, carbon fibre reinforced PP, PA, PBT, ABS, PC, POM, PPS, PET, etc.
Fibre reiforcement : glass fibre, carbon fibre reinforced PP, PA, PBT, ABS, PC, POM, PPS, PET, etc.
Incorporation of Fillers: Caco3, Talc, TiO2, carbon black,filled PE, PP, or EVA, etc.
Cable Compounds: cable sheath, cable insulation compounds of LDPE, HDPE, LLDPE, MDPE; radiation-crosslinkable compounds, optical fibre protection compounds, heat-shrinkable polymer compounds.
Special Compounds: PPR pipe compounds, PE compounds for crosslinked pipes, tobacco filter compounds, etc.
High Concentration Color Masterbatches: PE, ABS, PS, EVA, PP,etc. with high concentration of pigments and other processing aids.
Masterbatches with Flame-retardants: PE, ABS, PS, EVA, PET, PP, etc. with flame retardants and other additives.
The twin screw strand extruder also fit for PET bottles/ flakes recycling.

2. Water Ring Extruders for Filiing/Compounding/Modificating
PE, EVA etc. Filled with CACO3,talc,TIO2,carbon black etc.
Cable sheath, cable insulation compoundes of LDPE,HDPE,LLDPE,or MDPE;
Radiation-crosslinkable, heat-shrinkable cable compounds;
PPR pipe compounds, PE compounds for crosslinked pipes;
TPR, TPU thermoplastic elastomers; EVA and hot-melt adhesives;
Color concentrations of PE,ABS, PS,EVA,etc;
Flame retardant master batches of ABS,PS,EVA,etc;
Master batches with PE,PP,PS,etc carriers for degradation applications.

3.Air-cooling Extruders
Enforcing modification:PE,EVA etc.+CaCo3,Talc, TiO2,Carbon black.
Degradable master batch: PE,PS etc.+starch,additive etc.
Anti-flame master batch: PE, EVA etc.+Sb2O3, Mg(OH)2,AI2(OH)3 etc.

4. Underwater Extruders
1.The main material is PE+CaCO3
2.The metering feeders are equipped with single screw, twin screw, hollow screw, forced feeding ,side-feeding, etc
3.Different requirementsof feeding, such as power, pellet, lump and luqid material.

Lab Compounding Plastic Granules Twin Screw Extruder

Charateristics:
1.The gearbox
· New-style project of parallel three-axises driving makes the convey axis, convey chain, decelerate
and the torque assignment get together, which keep it compact, and the key bearings are imported.
· The select material of drive components is dainty, including super intension alloy cementiteing steel,
cementiting and quenching, gear grinding technics, strengthening of tooth face. So they can ensure high
torque, high precision and low noise.
· Soakage and coerce lubrication integrate smoothly. When the hydraulic circuit is over pressed, it alarms.
2.The feeding system
· Metering feeders are equipped with single screw, twin screw, hollow screw, forced-feeding, side feeding,
liquid-adding system,etc.
3.Screw 
· The screw elements and then kneading blocks are designed accurately, by precise processed, agile
combination, with interchangeability, which can fulfill efficient self-cleaning, transmission, compounding,
pressure-forming.
· The screw material is made of high tool steel 38CrMoALA or W6Mo5Cr4V2 by special heat-treament.
4.The barrel 
· Eurostyle rectangle barrel, reflux refrigeration is optimized and disposed, which makes temperature
difference in C areas smaller.
· According to the material and special techinics demands, the material of cylinder can use high quality
nitrided steel, corrosion proof or antifriction with corresponding process.
5.The heater
· Innovated design of heater tightened style insures high efficiency of heat transfer and high longervity
of heater.
6.Pelletizing
· Variou modes of pelletizing, such as water-cooling strand, air-cooling, water-ring, under water pelleting, etc.
Lab Compounding Plastic Granules Twin Screw Extruder

FAQ:
1. Q:Are you factory or trading company? 
    A: We are manufacturer.
2. Q: What makes you different from other suppliers?
    A: 1) firstly,our factory is very professional in twin screw extruder for many years, and our machine's
quality is best in our field and our price is also competitive from other suppliers.
         2) second,our service is very excellent.and our engerneers is avaliable to service the machine overseas
and if you have any questions you can contact us at any time,we will reply you in 24hours.
3. Q:What is the payment?
   
 A: 1) T/T payment; 30% T/T in advance ,balance before shippment. 2) L/C or contact us for other ways.
Lab Compounding Plastic Granules Twin Screw Extruder
Lab Compounding Plastic Granules Twin Screw Extruder

 
Lab Compounding Plastic Granules Twin Screw Extruder
Description:

    The machines are designed by suing the "toy bricks" principle, the screw configuration, barrel setup,
L/D or mode of feeding and venting, screen changing, way of granulating, and the control mode can be
optimally adjusted according to different materials properties and requirements in consideration of the
versatility in each general applications.
Lab Compounding Plastic Granules Twin Screw Extruder
 Parameter Table:
Mode Diameter
 (mm)
L/D Speed
(r/min)
Power(kw) Capacity
(kg/h)
TSE-40B 41 32-52 600 45-55 100-160
TSE-65B 62.4 32-64 600 90 250-350
TSE-75B 71 32-64 600 132 350-550
TSE-75D 71 32-64 600-800 200-250 600-800
TSE-95B 93 32-64 600 315 800-120

1.Strand Extruders for Filling/Compounding and Reinforcing
Fibre reiforcement : glass fibre, carbon fibre reinforced PP, PA, PBT, ABS, PC, POM, PPS, PET, etc.
Fibre reiforcement : glass fibre, carbon fibre reinforced PP, PA, PBT, ABS, PC, POM, PPS, PET, etc.
Incorporation of Fillers: Caco3, Talc, TiO2, carbon black,filled PE, PP, or EVA, etc.
Cable Compounds: cable sheath, cable insulation compounds of LDPE, HDPE, LLDPE, MDPE; radiation-crosslinkable compounds, optical fibre protection compounds, heat-shrinkable polymer compounds.
Special Compounds: PPR pipe compounds, PE compounds for crosslinked pipes, tobacco filter compounds, etc.
High Concentration Color Masterbatches: PE, ABS, PS, EVA, PP,etc. with high concentration of pigments and other processing aids.
Masterbatches with Flame-retardants: PE, ABS, PS, EVA, PET, PP, etc. with flame retardants and other additives.
The twin screw strand extruder also fit for PET bottles/ flakes recycling.

2. Water Ring Extruders for Filiing/Compounding/Modificating
PE, EVA etc. Filled with CACO3,talc,TIO2,carbon black etc.
Cable sheath, cable insulation compoundes of LDPE,HDPE,LLDPE,or MDPE;
Radiation-crosslinkable, heat-shrinkable cable compounds;
PPR pipe compounds, PE compounds for crosslinked pipes;
TPR, TPU thermoplastic elastomers; EVA and hot-melt adhesives;
Color concentrations of PE,ABS, PS,EVA,etc;
Flame retardant master batches of ABS,PS,EVA,etc;
Master batches with PE,PP,PS,etc carriers for degradation applications.

3.Air-cooling Extruders
Enforcing modification:PE,EVA etc.+CaCo3,Talc, TiO2,Carbon black.
Degradable master batch: PE,PS etc.+starch,additive etc.
Anti-flame master batch: PE, EVA etc.+Sb2O3, Mg(OH)2,AI2(OH)3 etc.

4. Underwater Extruders
1.The main material is PE+CaCO3
2.The metering feeders are equipped with single screw, twin screw, hollow screw, forced feeding ,side-feeding, etc
3.Different requirementsof feeding, such as power, pellet, lump and luqid material.

Lab Compounding Plastic Granules Twin Screw Extruder

Charateristics:
1.The gearbox
· New-style project of parallel three-axises driving makes the convey axis, convey chain, decelerate
and the torque assignment get together, which keep it compact, and the key bearings are imported.
· The select material of drive components is dainty, including super intension alloy cementiteing steel,
cementiting and quenching, gear grinding technics, strengthening of tooth face. So they can ensure high
torque, high precision and low noise.
· Soakage and coerce lubrication integrate smoothly. When the hydraulic circuit is over pressed, it alarms.
2.The feeding system
· Metering feeders are equipped with single screw, twin screw, hollow screw, forced-feeding, side feeding,
liquid-adding system,etc.
3.Screw 
· The screw elements and then kneading blocks are designed accurately, by precise processed, agile
combination, with interchangeability, which can fulfill efficient self-cleaning, transmission, compounding,
pressure-forming.
· The screw material is made of high tool steel 38CrMoALA or W6Mo5Cr4V2 by special heat-treament.
4.The barrel 
· Eurostyle rectangle barrel, reflux refrigeration is optimized and disposed, which makes temperature
difference in C areas smaller.
· According to the material and special techinics demands, the material of cylinder can use high quality
nitrided steel, corrosion proof or antifriction with corresponding process.
5.The heater
· Innovated design of heater tightened style insures high efficiency of heat transfer and high longervity
of heater.
6.Pelletizing
· Variou modes of pelletizing, such as water-cooling strand, air-cooling, water-ring, under water pelleting, etc.
Lab Compounding Plastic Granules Twin Screw Extruder

FAQ:
1. Q:Are you factory or trading company? 
    A: We are manufacturer.
2. Q: What makes you different from other suppliers?
    A: 1) firstly,our factory is very professional in twin screw extruder for many years, and our machine's
quality is best in our field and our price is also competitive from other suppliers.
         2) second,our service is very excellent.and our engerneers is avaliable to service the machine overseas
and if you have any questions you can contact us at any time,we will reply you in 24hours.
3. Q:What is the payment?
   
 A: 1) T/T payment; 30% T/T in advance ,balance before shippment. 2) L/C or contact us for other ways.
Lab Compounding Plastic Granules Twin Screw Extruder
Lab Compounding Plastic Granules Twin Screw Extruder

 

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Just for the perfect experience. Strength represents everything.


Machine design advantages and concepts:

1.Side hanging structure, 20 square rail and precision ball screw transmission mode, with high precision and efficiency, operate steadily.
2.The structure of the whole machine adopts gantry movable column structure design, full range of precision machining parts and precision assembly, maintain machine's high performance and stability.
3.Control system fully open port, powerful compatibility seamless docking with various software.

4.Suitable for multi-industry accurate customer groups, comprehensive, delicate and easy to learn.


Performance Characteristics:


A. The imported high precision ball screw with high precision is used to minimize the clearance during the movement.
B. The drive uses a premium brand drive, which is nearly 2 meters faster than the original model.
C. Imported square guide rail, self-lubricating block, make all directions force equal, guaranteed mechanical precision and strength.
D. Use the memory method of the breakpoint to ensure that it can be processed in an accident (broken knife) or in the next day.
E. Gantry type movement, strengthen mesa, strong and durable, long time use not deformation, make positioning accuracy more accurate.(optional)
F. The label making not only makes the engraving fine and not serrated, the bottom surface is smooth and smooth contour, and the cutting of 2 cm organic glass is also easy.
G. The whole process of thickening casting bed, three-axis dustproof system, high power stepping motor.

H. This machine is very suitable for application in small mould, stamping die, motor, micro injection mold, shoe mold, badges, embossing mold, bread, cake, abrasive, biscuit, chocolate, candy mold, art sculpture, dial, font, font, all kinds of marks, trademarks or other processing.


Machine's parameters:


Number

Discription

Parameter 

1

X,Y,Z Working Area

600x900x100mm

2

Table Size

720X1140mm

3

X,Y,Z Traveling Positioning Accuracy

±0.01/300mm

4

X,Y,Z repositioning Positioning Accuracy

±0.01mm

5

Table Surface  

T-slot table

6

Frame

Steel structure

7

X, Z Structure

Ball Screw

8

Y Structure

PMT Rail Linear Bearings and Ball Screw

9

Max. power Consumption 

0.8Kw(without spindle)

10

Max.Rapid Travel Rate

8000mm/min

11

Max.Working Speed

5000mm/min

12

Spindle Power Motor

1.5KW water cooling spindle

13

Spindle Speed

0-18000RPM

14

Drive Motors

Stepper system 

15

Working Voltage 

AC220V/50/60Hz 

16

Command Language

G code

17

Operating System

Nc-studio System (Mach3/DSPSoftware)

18

Interface

USB

19

Flash Memory

128M(U Disk)

20

Collet

ER11

21

X,Y Resolution

 <0.01mm

22

Software Compatability

Artcam software, JDPaint software, (Option: Ucancam/Type3 software)


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